[MDairheads] Side Cover Question

Mike Cecchini mrc.engr at verizon.net
Tue Sep 11 10:27:27 EDT 2018


Spot-on Charlie........just don't use a $.80 hardware store metal spring (as 
someone recommended) .......as anything used passes perilously close to the 
battery terminals.


----- Original Message ----- 
From: "Aloha Charlie via MDAirheads" <mdairheads at casano.com>
To: "Maryland Airheads" <mdairheads at mail.casano.com>; "Kevin Fahey" 
<faheykm at hotmail.com>
Sent: Tuesday, September 11, 2018 1:34 AM
Subject: Re: [MDairheads] Side Cover Question


Kevin,

The side covers are originally held in place by the O-ring. You are correct the 
old O-ring will break and soon going by your description. When this happens the 
right side cover will be lost.

Over the years several solutions have been used to prolong the life of the right 
side cover. Using 2 or 3 O-rings works but you still have to keep an eye on 
them. Bungee cords last longer if you can find a small one that fits. Used to be 
that there was a small bungee cord that had metal ends that worked well until 
the metal end shorted the battery to the frame and caused another disaster. A 
good long lasting solution is to drill a couple of small holes in the cover and 
attach to the frame with wire ties. This can be done in a manner that is 
invisible to casual inspection. I have a cover only on the left side and so this 
is how I keep it from rattling around. (right side cover lost years ago because 
the O-ring broke, have just never found another pair or even a single right side 
cover I thought was priced right)

New O-rings are available at Bob's. Forget the price but they are not terribly 
high.

Charlie


--------------------------------------------
On Mon, 9/10/18, Kevin Fahey via MDAirheads <mdairheads at casano.com> wrote:

 Subject: [MDairheads] Side Cover Question
 To: "Maryland Airheads" <mdairheads at mail.casano.com>
 Date: Monday, September 10, 2018, 8:44 PM

 Not as controversial as spoke sealing but how
 exactly do /7 side covers attach to the bike?


 Found a used original R80/7 set that
 still has the correct decals on eBay. Not exactly the
 same color as my bike - solid black vs my black with the
 small gold flecks - but the patina is right and the decals
 and paint are in great shape considering, so without real
 close scrutiny they look like they belong to the bike.


 Function of the back tabs on the covers
 are self-evident. The front ends have hooked shaped
 tabs. Do I strap the fronts together by stretching the
 o-ring from cover hook to cover hook across the front of the
 battery? O-ring that came with the set is old, cracked
 and not long for this world. I happen to have one in
 my 20 year drawer that will reach if strapping hook to hook
 is the way these things are mounted. Nothing on the
 frame looks like a tab for hooking the o-ring.


 Not like the UJM grommet and post style
 side covers I'm used to.


 Kevin
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